Equipment & Technology

West New York Commercial Plant

Press Department – Up to 6 colors in one pass plus AQ

  • Ryobi 2800CD 12” x 18” 2-Color Press
  • Hamada 600CD 11” x 17” 1-Color Press
  • Hamada 665CD 11” x 17” 2-Color Press
  • Heidlberg DI Pro 13” x 18” 4-Color Press
  • Komori S-226P 20” x 26” 2-Color Perfector Press
  • Heidlberg Printmaster 20” x 29” 4-Color Press
  • Komori L-240 28” x 40” 2-Color Press
  • Komori L-640C 28” x 40” 6-Color Press w/ Aqueous Coater and P.Q.C. Off-Press Computerized Console
  • Heidelberg Cylinder 15” x 20.5’ Letterpress
  • Heidelberg Platen 10” x 15” Letterpress

Creative Services & Prepress Department – Complete imaging services

  • (2) 2 x 2.8 Ghz Quad Core Intel Xeon
  • (4) 2 x 2.66 Ghz Dual Core Intel Xeon
  • (2) 2 Ghz Power PC G5
  • (2) 1.25 Ghz Power PC G4
  • (1) Kodak Creo iQSmart 13” x 18” scanner
  • (2) Xanté 11” x 17” Accel-A-Writer 3G
  • (1) Xanté 11” x 17” Accel-A-Writer 4G
  • Agfa Galileo VS with plate manager and on-line processor
  • Agfa Grand Sherpa 50 Hi-Res Proofer
  • HP Designlet 5000 PS 60” Wide-Format Proofer
  • Agfa Accuset 1000 Imagesetter Multiple Resolution Selections to 3000 DPI
  • Agfa Rapline 28” Film Processor
  • Agfa Rampage Satellite RIP
  • Agfa Rampage Shooter RIP
  • Agfa Rampage FFP Board
  • Scenic Soft Preps Plus Imposition Software
  • Stoesser SR200 Vacuum Frame Systems
  • DS670-D 20” x 24” Auto Focus Vertical Camera
  • X-Rite Model 361T Transparency Densitometer
  • X-Rite Model 646 Silver Recovery System
  • (5) 40” x 62” Light Tables
  • Enco DN32 Plate Processor

Digital Imaging Department – Fast Front end Document Production

  • Xerox Docutech 6135 w/ digipath front end
  • Xerox Docucolor 8000 AP w/ docusp front end

Bindery – Full service commercial bindery with folders, stitchers, Binders, scorers and cutters.

  • Polar Mohr 115XT 44” Programable Cutter
  • Polar Mohr 92 36” Programmable Cutters
  • Polar Automatic JOMer and Counter
  • Baumfolder Legend 20” x 26” Folding Machine
  • Stahl USA B-20 20” x 33” Folding Machine
  • Cyklop Ultra-Strapping System
  • Damark Maxi-Pak Shrink Packaging System
  • Challenge Multi-Hole Punch
  • Rosback Automatic Saddle Stitcher
  • Rosback Manual Stitcher
  • Rollem Number/Perforator/Scorer
  • Vacuumatic 300 Sheet Counter
  • Challenge Paper Drill Machine
  • Globe Round Corner Machine
  • M59/60 Hi-Speed 24 Station Collator
  • Sulby Mark II 10 Pocket Perfect Binder
  • Stahl 8-Pocket Omega Binder
  • GBC Punch & Binding Systems
  • Bestronic Shrink Wrap Systems
  • Bostitch Wire Stitcher
  • M130 28” x 40” Continuous Feed Folding Machine
  • Stahl 23” x 26” Continuous Feed Folding Machine
  • Stahl 20” x 26” Continuous Feed Folding Machine
  • Vijuk V-14 14” x 25” Miniature Folding Machine

Mailing – expert mail shop services, supported by the latest imaging system

  • Videojet System 4000 Ink-Jet Imaging System

Warehouse and Delivery – pick up and delivery all over New York area

  • Crown Fork Truck, Electronic
  • Delivery Vans
  • US Postage, FedEx and UPS Weighing and Mailing Equipment
  • On-Line Capabilities for UPS and FedEx

 

New York Digital Plant

Digital Print Equipment – Full complement of full color and high speed production

  • (1) I-gen 3
  • (3) Konika Black and Whit High volume

Bindery – Complete mechanical and machine binding

  • Perfect Bind, Tape Bind, S/W/S, padding, Wire-O, GBC, Coil

Large format digit print – High quality 1200 DPI indoor / outdoor options to 72”

  • (2) HP Designjet 5000
  • (1) Jetstream Solvent 72″
  • Lamination and mounting to Foam Core, Gator & Centrex
  • Hand finishing, diecutting and routing

 

Carrollton, Carton & SBS Plant

Prep Department – Full digital imaging services

  • AGFA Galileo CTP Unit
  • Artwork Systems Nexus Rip
  • True R.O.O.M Capabilities
  • EPSON 10600 Ink jet proofer with Best Color RIP
  • EPSON 7600 Ink jet proofer with Best Color RIP
  • FUJI C550 Lavonia scanner with copydot toolkit
  • (5) Apple workstations with CS5

CAD Department- Computer Aided Drawing

  • Impact CAD Software FC 2200-90
  • Graphtec Cutting Table

Press and Coating Department – Up to 6 colors in one pass plus AQ and UV coating

  • KOMORI LITHRONE 640, 6/C Printing Press with tower coater 28”X40”
  • KOMORI LITHRONE 628, 6/C Printing Press with tower coater 28”X40”
  • MITSUBISHI 3000LX, 6/C Press with inter-deck UV and Tower 28” X 40”
  • HP INDIGO 3050 Digital Offset Press, 13” x 20”
  • SAKURAI UV Coater, Spot or full coat to 28” X 40”

Die Cutting Department – Full complement of high speed die cutting equipment plus full service die shop in house

  • BOBST 103ER High speed diecutter with full blanking capabilities 28” X 40”
  • BRAUSSE 1050SEF Foil stamper / embosser 28” X 40”
  • BOBST SP-102SE High speed diecutter 28” X 40”
  • HEIDELBERG Letterpress and Diecutter 10”X 13”

Gluing Department – High speed folder/gluers capable of straight line and more complicated inner cell/auto bottoms and CD pockets. All gluers have fully automatic glue detection systems.

  • INTERNATIONAL 6F Folder – Gluer
  • 20” BOBST Expertfold 110 Folder – Gluer
  • 11 Gun HHS Glue Extrusion 40”
  • 34” BOBST Domino 90M Automatic Folder-Gluer with lock BTM
  • 40” BOBST Media 100-II A2 Folder-Gluer with 4 & 6 corner attachment

Bindery – Full service bindery with folders/slitters/scorers and cutter.

  • 54” Polar Cutter
  • (2) GBC Folders
  • (2) STAHL Folders
  • Shrink Wrapping Intl Pallet Wapper
  • 5A Windowing Machine
  • Kohmann Windowing Machine
  • 82” JAGENBERG Synchro Sheeter

 

Nicholson Flexo Plant

Prep Department – Full digital imaging services

  • (2) 2 x 2.8 Ghz Quad Core Intel Xeon
  • Artwork Systems Nexus Rip
  • AGFA Avantra Imagesetter

Platemaking Department – Digital and conventional photopolymer

  • Esko CDI direct photopolymer imager
  • Anderson Vreeland Env. Engraving unit
  • AV Dryers and post imaging
  • MA VPM Video Mounting

Printing Department – Up to 8 colors in one pass plus AQ and UV coating

  • 13” Mark Andy 2200 6/c press with UV coater
  • 7” Mark  Andy 2200 8/c press with coater
  • 7” Mark Andy 4210 5/c press with coater
  • Primera CX1200 Digital color Label Press
  • Inventory of over 4700 die and tooling sets

Diecutting, Rewinding & Inspection and finishing

  • Primera FX1200 Digital Finishing system
  • (3) Rotoflex VSI 330 13” Rewinder / Inspectors
  • Thermal imaging
  • Sequential numbering and Barcoding
  • Pin feed and fan folding